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The School for Gemba Excellence
The School for Gemba Excellence
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Profit-Focused Synchronous Management - 3 Years Program

Profit-Focused Synchronous Management Hand-Holding Program

Why Profit-Focused Management?

 Global competition in the manufacturing arena continues to intensify, exerting unrelenting pressure for better quality, faster delivery, greater product diversity and lower price.

In response, manufacturers have undergone significant, changes to reengineer existing processes. While these changes may have resulted in substantial improvements, they have only been achieved through extraordinary levels of effort. And still, managers are left with the uncomfortable feeling they are falling short of market expectations.

Every manufacturing organization is unique. Experience has repeatedly shown that the attributes that make each plant unique are the company culture, the performance measures, and the plant-wide policies and operating procedures - all of which have evolved over the years. Despite each plant's uniqueness, all manufacturing plants share many common attributes.

Looking to Increase Profitability?

Should you require concurrent implementation of the Synchronous Management concepts, please contact us directly.

FOR IMPLEMENTATION ASSISTANCE

Approach & Methodology

Our Approach to Understand Your Business

  • We will study your organization to create the Business Flow Image of your organization processes
  • We then ascertain the customer demand of your products and create the Product x Process Matrix 
  • Next, we determine Runners, Repeaters and Strangers parts by creating Pareto of the customer demand
  • We then create Current State Value Stream and decide where Batch and One-piece flow would take place
  • We then discuss with your Top Management and take inputs to create your future time-based vision 
  • Flow Kaizens derived are actually the policies for achieving the vision of your organization
  • Process Kaizens are generated from the shopfloor and the gaps to reach the future state are plugged
  • As the future state is achieved, the new future state is established from the new current state

Course Content

Value Stream Mapping

Value Stream Mapping

Value Stream Mapping

  • Basic concept
  • Intermediate - Basic VSM
  • Advanced - Flow & Pull
  • Enterprise - Product mix & demand fluctuations

MOST Techniques

Value Stream Mapping

Value Stream Mapping

  • General Move Sequence
  • Controlled Move Sequence
  • Tool Use Sequence
  • Applying MOST

CEDAC Technique

Value Stream Mapping

Synchronous Management

  • CEDAC Diagram
  • Window Analysis
  • Window Development

Synchronous Management

Synchronous Management

Synchronous Management

  • Foundation Level
  • Operations Level
  • Enterprise Level

Toyota Kata

Synchronous Management

Harada Method

  • Basics of Kata
  • Improvement Kata
  • Coaching Kata

Harada Method

Synchronous Management

Harada Method

  • Defining Success
  • Defining Your Goals
  • Setting Targets & Milestones
  • 64-Window Development
  • Daily Diary

Lean Management System

Developing Competitive Capabilities & Managing Profit

Building Organizational Fitness

  • Introduction to Lean Management System
  • Business Renewal Process
  • Strategic Improvement Cycle

Building Organizational Fitness

Developing Competitive Capabilities & Managing Profit

Building Organizational Fitness

  • Organizing Actions for Improvement
  • Strengthening Improvement Power through SEDAC
  • Stockless Production

Developing Competitive Capabilities & Managing Profit

Developing Competitive Capabilities & Managing Profit

Developing Competitive Capabilities & Managing Profit

  • Hoshin Kanri Basics
  • Design Mid-term Strategy
  • Design Annual Hoshin
  • Align Organization Through Catchball
  • Engage Workforce to Execute Strategy

Profit-Focused Synchronous Management Program

Hand holding Projects - 1-year Program

  • We offer step-by-step coaching and concurrent implementation at your company
  • Hand holding time-based projects can be taken up with the participants so that the "Learning by Doing" concept is applied 
  • Hand holding to implement Synchronous Management at your company will be a 1 year program

IF YOU WANT OUR ASSISTANCE TO IMPLEMENT - CLICK HERE
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The School for Gemba Excellence

102, C Block Road, C Block, Sushant Lok II, Sector 56, Gurugram, Haryana, India

8527608645

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